Experimental Investigation of Alsi 6082 Steel in Dry and Wet Using Double Turning Tool and Optimization of Cutting Parameters

Abstract

Aluminum Alloys 6082 Are Frequently Used In The Automotive, Aerospace, And Marine Industries Due To Their Excellent Corrosion Resistance And Machinability. Turning Considerations Can Affect How Well The Surface Is Finished, Which Could Lead To Unwanted Surface Roughness. The Quality Of Machined Parts May Therefore Be Improved By Setting Of Turning Parameters. The Aim Of This Thesis Was To Optimize Double Turning Machining Parameters To Get Good Surface Finish. Data Was Analyzed Using Taguchi Method To Get Optimum Parameters. This Experimental Work Investigated How Different Cutting Parameters Affected Surface Roughness And Tool Wear. The Aim Of This Thesis Work Was Investigating Advantage Of Dry Turning Over Wet Turning And Optimization Of Cutting Parametrs. Double Tool Turning Was Used To Increase Machining Productivity.To Examine The Effects And Contributions Of Depth Of Cut, Feed Rate, And Cutting Speed On The Response Variable, An Orthogonal Array, Signal To Noise (S/N) Ratio, And Analysis Of Variance (Anova) Were Used. Using An Hss Tool And A Traditional Turning Procedure, Analyses Were Conducted On Round Aluminum 6082 Bars..On Completion Of Turning 6082 Aluminum Alloy, The Tool's Material, Tool Shape, Cutting Speed, Feed Rate, And Depth Of Cut Were Determined. The Effect Of Feed Rate Was Discovered To Be The Main Component Contributing 32.6% To The Workpiece's Surface Roughness. On The Other Hand, Cutting Speed (45.4%) And Depth Of Cut (22.0%) Were The Main Determinants Of Surface Roughness. High Levels Of Cutting Speed, Medium Levels Of Cut Depth, And Low Levels Of Feed RateFrom The Chosen Levels Were The Best Optimized Cutting Conditions For The Desired Surface Roughness And Tool Wear Reduction. In Order To Identify The Cutting Parameter Levels That Result In The Least Amount Of Surface Roughness, The Link Between Cutting Parameters And Surface Roughness Was Also Examined. The Findings Of This Study Demonstrated That The Most Important Variable Influencing Surface Roughness Is Feed Rate. Higher Feed Rates Result In Rougher Surfaces.